How can the dimensional accuracy of clinker slips be reliably checked before automated processing?
The automated processing of clinker brick slips requires precise inspection of geometry and position before gripping. The article shows how 2D/3D profile sensors record dimensions such as length, width and slot position directly on the conveyor belt and reliably reject defective components – for stable and efficient further processing.
MIG welding of aluminum: Influence of wavelength and parameterization on profile quality
Glossy aluminum surfaces are among the most demanding areas of application in automated welding technology. High reflections, intense process light and constantly changing conditions during MIG welding significantly affect the detection of seam geometry. At the same time, the requirements for precision, repeatability and process stability are increasing. The central question from practice is therefore: […]
How can the diameter of pipes be reliably measured while moving?
With 2D/3D laser sensors or punctual triangulation sensors, pipe diameters can also be reliably measured while driving. Robust, non-contact systems detect even rough surfaces and document precise expansions.
How can a 2D/3D displacement sensor be operated in smart mode?
Operating a 2D/3D profile sensor without an external evaluation unit saves space and reduces the integration effort. The article shows how profile sensors of the MLSL and MLWL series are put into operation in the Smart mode “Smart weCat3D” – from firmware testing to connection to uniVision 2 for efficient 2D/3D profile measurement.
How can a bead be detected and the geometry data transferred directly to the PLC for process control?
How can a concealed bead be detected during the ongoing process and transferred directly to the PLC? Profile sensors provide precise geometry values in real time.
How can scratches and dents on large metal surfaces be reliably detected?
2D/3D profile sensors enable the precise detection of scratches, dents and other irregularities on large metal surfaces – even in the presence of movement and reflective materials. They deliver micrometer-precise measurements, cover wide areas and ensure reliable quality control in industrial production.
How do I update the firmware of my MLSL or MLWL profile sensors correctly?
Firmware updates are crucial for stable operation of MLSL and MLWL profile sensors. The article shows step by step how to check, update and correctly update the firmware of your weCat3D sensors to version 2.3.0 or higher – including notes on linearization tables, update processes and safety instructions for reliable operation with uniVision 3.
How can the running rails of a moving sorting system be reliably monitored for break-outs?
With 2D/3D laser profile sensors and VisionApp 360, running rails in mobile sorting systems can be continuously monitored. Even the smallest breakouts are reliably detected – directly integrated into the trolley.
Precision in load securing: Automated angle measurement for edge protection profiles
Precise angles in edge protection profiles are essential for load securing, but manual spot checks often reach their limits with tight tolerances. This article describes how profile sensors from the MLSL series detect the bending angle directly in the line. Find out how you can use automated intersection point calculation to reliably reject rejects and sustainably increase your process quality.
How can the layer thickness of a bitumen-coated membrane be reliably measured?
Reliably monitoring the uniform layer thickness of bitumen-coated film webs is a key challenge in continuous production processes. The article shows how 2D/3D profile sensors and laser distance sensors from the P3 series enable precise thickness measurements across large web widths – over large areas or at defined measuring points – and thus ensure stable process and quality control.